How to ensure the consistency of torque and depth of screws during the locking process of Vision CCD locking screw machine?
Publish Time: 2024-07-26
Vision CCD locking screw machine is an automated equipment mainly used for accurate and consistent screw locking in the electronic manufacturing process. The advantage of this equipment is that it can accurately identify the screw hole position through the visual system and ensure that the torque and depth of the screw meet the standard requirements through the precise power system. To ensure the consistency of the torque and depth of the screw, Vision CCD locking screw machine usually adopts the following measures:
Accurate visual recognition system: Vision CCD locking screw machine is equipped with a high-resolution visual system that can accurately capture the image of the screw hole position. Through image analysis of the screw hole position, the machine can calculate the exact position and angle of the screw to ensure that the screw can be accurately driven to the preset position.
Precise power control system: The torque and depth control of the screw mainly depends on the power control system. Advanced locking screw machines are usually equipped with a motor-driven screw drive system, which controls the speed and torque of the motor to achieve precise control of the screw locking process.
Torque and depth control system: During the screw locking process, the machine monitors the locking status of each screw to ensure that it reaches the set torque and depth. If it is found that the torque or depth of the screw is insufficient, the machine will automatically make corrections until it meets the standard requirements.
High-precision positioning device: In order to ensure the consistency of the screw locking position, the Vision CCD locking screw machine will be equipped with a high-precision positioning device. These devices can accurately align the product before locking to ensure that the screw hole is accurately aligned with the center line of the tightening tool.
Automatic calibration of the program: In order to ensure the accuracy of long-term use, the Vision CCD locking screw machine usually has an automatic calibration function. By running the calibration program regularly, the machine can detect and compensate for mechanical deviations caused by factors such as wear and vibration.
In actual production, in order to ensure the quality of locking screws, operators will also perform regular parameter calibration and maintenance on the machine to ensure that the mechanical performance is always in the best condition. At the same time, by monitoring and analyzing production data, repetitive problems that may occur during the screw locking process can be discovered and solved in a timely manner.
In short, through precise visual capture, precise power control, and high-precision positioning and calibration, the Vision CCD locking screw machine can ensure the consistency of the torque and depth of the screws during the locking process, and improve the assembly quality and production efficiency of the product.
